Design of thermographic measurement system for boundary levels in a Teniente Converter

Por: Sperling, MarcColaborador(es): Agüero Soler, Gastón Alfredo (Comisión de tesis) [, prof. guía] | Wozny, Gunter [, prof. guía] | UTFSM. Departamento de Física (1994 - ) | UTFSM. Departamento de Procesos Químicos (1994 -1998)Tipo de material: TextoTextoDetalles de publicación: Valparaíso : UTFSM, 2001Descripción: 154 h. : ilTema(s): TERMOGRAFIA | MATLAB (Programas para computador) | COBRE -- PRODUCCION | INFRARROJO -- TECNOLOGIA | BC / MEM (memorias UTFSM con resúmenes)Clasificación CDD: M 621.362 Nota de disertación: Tesis (Ing. Civil de Procesos Químicos y de Energía)--Profs. guía : Gastón Agüero Soler, Gunter Wozny Tema: [Resumen del autor]Tema: The here published work represents a final study project required to obtain the degree in process and energy engineering at the Technische Universitát Berlín, Germany. It was realized within an investigation project between the Departamento de Física at the University Federico Santa María in Valparaíso, Chile, and the government owned enterprise Codelco. The theoretical and experimental parts of the work were carried out at the laboratories of the Applied Physics Department; furthermore measurements of the Teniente Copper Converter were realized at the smelting plant of the Chuquicamata Mine at Calama, Chile. Objective oí the work was the design of an automated measurement system for metal bath levéis inside metallurgical converter ovens. Central part of the highly innovative system is the application of infrared thermography in order to analyse the exterior temperature distribution, and gain conclusions in respect to the positions of interior phase boundaries. Great emphasis was put on the determination of effective techniques in order to eliminate or minimize in an automated sense the various types of disturbances which affect thermographic measurement or analysis, such as inhomogeneous wall material or surface properties, noise due to macroscopic movement of smoke or gases, singular movements of the converter or moving objects in the remaining space between camera and converter. Secondly, the feasibility of this kind of non-touching measurement method was investigated, including the influence of the converter's geometry and physical set-up, as well as the great delay of the system's response to internal changes due to the limiting velocity of heat transfer through the converter walls. In this sense, a special effort was made to intégrate extrapolation methods in order to realize a prediction of the system's momentary state. Experiments were made both on the Teniente converter and on two lab-scale models. As a conclusión, the methodology of an automated measuring device was worked out and all technical and functional features of an industrial system were defined. The designed algorithms were implemented and tested on MATLAB environment in online laboratory application. Final system programming was made in C language on a linux system, at the time of closing this work, the evaluation phase had been initiated.
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[Resumen del autor]

The here published work represents a final study project required to obtain the degree in process and energy engineering at the Technische Universitát Berlín, Germany. It was realized within an investigation project between the Departamento de Física at the University Federico Santa María in Valparaíso, Chile, and the government owned enterprise Codelco. The theoretical and experimental parts of the work were carried out at the laboratories of the Applied Physics Department; furthermore measurements of the Teniente Copper Converter were realized at the smelting plant of the Chuquicamata Mine at Calama, Chile. Objective oí the work was the design of an automated measurement system for metal bath levéis inside metallurgical converter ovens. Central part of the highly innovative system is the application of infrared thermography in order to analyse the exterior temperature distribution, and gain conclusions in respect to the positions of interior phase boundaries. Great emphasis was put on the determination of effective techniques in order to eliminate or minimize in an automated sense the various types of disturbances which affect thermographic measurement or analysis, such as inhomogeneous wall material or surface properties, noise due to macroscopic movement of smoke or gases, singular movements of the converter or moving objects in the remaining space between camera and converter. Secondly, the feasibility of this kind of non-touching measurement method was investigated, including the influence of the converter's geometry and physical set-up, as well as the great delay of the system's response to internal changes due to the limiting velocity of heat transfer through the converter walls. In this sense, a special effort was made to intégrate extrapolation methods in order to realize a prediction of the system's momentary state. Experiments were made both on the Teniente converter and on two lab-scale models. As a conclusión, the methodology of an automated measuring device was worked out and all technical and functional features of an industrial system were defined. The designed algorithms were implemented and tested on MATLAB environment in online laboratory application. Final system programming was made in C language on a linux system, at the time of closing this work, the evaluation phase had been initiated.

CONSULTE EN LINEA A TRAVES DE REPOSITORIO INSTITUCIONAL

Tesis (Ing. Civil de Procesos Químicos y de Energía)--Profs. guía : Gastón Agüero Soler, Gunter Wozny

h.154

Se confirma la procedencia con memorándum No. 48/2001 del Depto. de Física (Sección Física teórica) con fecha 22.06.2001

En el punto 9 tabla de contenido de la memoria se menciona la existencia de un CD Rom, hechas las consultas pertinentes al Depto. dichos ejemplares fueron enviados sin el CD Rom.

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